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Details of Neutra Rust 661 Barrier
Application Notes - British Defense Equipment

NEUTRA RUST 661 must be applied to rust metals only, iron or steel. May be applied to damp rusted surfaces.

Composition:
Copolymer latex with chelating agent.

Appearance:
Colour - milky, off-white solution, mild odour.
After application and chemical reaction, colour changes to turquoise and
dries to black, semi-gloss finish.

Weight:
5 litres = 6.0 kilos - US GALLON = 10.0 lbs

Viscosity:
600-900 cps - Brookfield No.7 @ 250C
Solid Content:
Volume solids = 39%

Specific Gravity:
1.2

pH:

1.0 - 2.0

Flashpoint:
58oC (134o).

Non-flammable:

Dry film is fire retardant.
BS 476 Part VII Class 1(1987).

Toxicity:
Low-greater than 2000 mg/kg (Rat).
Will stain skin - wash off immediately.

Storage:
Between 5oC (40oF) and 30oC (86oF).

Shelf Life:
12 months (once opened)

Average coverage:
Depending on the surface condition (rough, smooth or depth of rust etc.)

1Litre:
One coat applied at a wet thickmess of 75-100 microns covers 10 to l2m2 producing a dry film thickness of 24 - 40 microns.

1 US GALLON:
Covers 480 sq.ft. @ 1 MIL dry film thickness.

Spraying guide:
Airless II thou tip on 30:1 pump.
Air assisted GFG @ 60 psi gravity or pressure fed.

NEUTRA RUST 661 Standard/Highbuild and NEUTRA RUST TL are Registered Trademarks of NEUTRA RUST INTERNATIONAL LIMITED

NEUTRA RUST INTERNATIONAL LTD
Unit 17
The Green Business Centre,
The Causeway, Staines,
Middlesex. TW18 3AL
Tel: +44(0) 1784 455454 Fax: +44 (0) l784 450752

Application Temperatures:
Should not be applied to cold metal at or below the dew point or hot metal above 40oC (105oF). The coating gives excellent protection at temperatures between -50oC (-60oF) and 50oC (112oF) continuous use.

Surface Preparation:
Remove loose scale, flaky rust, all old paint and dirt with wire brush etc. Salt water deposits must be removed with high-pressure clean water blasting. Reduce any high peaks of rust. IMPORTANT - high peaks must be adequately covered by NEUTRA RUST 661. Alkali, grease, oil, salt and chemicals must be removed with detergent water, wash and then rinse surface with cold clean water. Paintwork blistered by rust must be scraped down to the hard rust surface. DO NOT REMOVE ALL TRACES OF RUST. RUST IS NECESSARY FOR THE COMPLETE
REACTION OF NEUTRA RUST 661 TO TAKE PLACE. NEUTRA RUST 661 MAY BE APPLIED T0 DAMP RUSTED SURFACES.
Areas of deep pitting - work NEUTRA RUST 66l well in with brush.

Dispensing:
CONTAMINATION OF NEUTRA RUST 661 - before use pour into non-metallic container. To avoid the transfer of rust particles into NEUTRA RUST 661 container do NOT pour unused portion hack into original NEUTRA RUST 661 container. Clean brushes/equipment with cold water or detergent wash. This also applies to any spillage that may occur.

Application:

For inland atmosphere - 2 coats are recommended for conversion and protection. Highly corrosive environments, i.e. salt water/marine, desert sand, chemical environments/tanks etc. apply 3 coats of NEUTRA RUST 661. NEUTRA RUST 661 is self-priming and will accept most paints for overcoating, for extended life or for cosmetic finish. Overcoat paint must be tested for compatibility with NEUTRA RUST 661 before full-scale painting. Chemical liquid tanks or shipping applications, below the 'water line', overcoat with epoxy etc. and leave 7 days before immersion. Drying times:
Each coat (approximately) touch dry - l5mins 45mins dependent on temperature and humidity. Between coats - 1 hour after touch dry. Protect from rain during drying. In confined areas, i.e. tanks, cellars etc. high humidity and low temperatures can delay drying time. Continuous warm air circulation is required to accelerate the drying process. Flash rusting may occur under the following circumstances: If
NEUTRA RUST 661 is applied too thinly. Temperature is below 50C - drying time delayed. Salt deposits not removed from rust. Weld areas - flux salt deposits not removed.

Product Testing:
NEUTRA RUST 661
must be left 7 days before physical or chemical testing is carried out.

Adhesion:

Cross-hatch over rusted steel GtO, less than 5% removed.

Permeability:
20-25g/m/25mm/day.

Chemical resistance:
Spillage-resistance to acids and alkali splashes. Not resistant to prolonged contact with aliphatic or aromatic solvents. Prolonged contact with solvent causes softening which will recover.

MINISTRY OF DEFENSE APPROVAL NUMBER: 0473-225 1984 NATO CODIFICATION NUMBER: 8030-99-225 1984

The information given on these product data sheets is based upon tests believed to be accurate at the time of printing. Since we have no control over the working conditions, materials involved and the circumstances under which the purchaser stores, handles or uses this material, we make no warrantly or condition, either express or implied, with respect to this material.

We reserve the right to alter any of the foregoing information at any time without prior notice.



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